1500L Syrup Preparation System with Jacketed Mixing Tank and Variable Speed Agitator
1500L Syrup Preparation System for Sugar Dissolution and Liquid Blending
The 1500L Syrup Preparation System is designed for controlled sugar dissolution, syrup blending, concentrate preparation, ingredient mixing, temperature control, filtration, and liquid transfer in food and beverage processing applications.
The system is built around a stainless steel mixing vessel equipped with a heating/cooling jacket and variable-speed agitator. Product-contact parts can be manufactured in SS316L to provide a smooth, corrosion-resistant and easy-to-clean processing surface.
Unlike a basic storage or mixing tank, the complete system can be configured according to sugar concentration, product viscosity, batch volume, dissolution temperature, filtration requirement, transfer flow and production capacity.
Typical Syrup Preparation Process
Treated Water
➜
Water Heating
➜
Ingredient Dosing
➜
Mixing & Dissolution
➜
Temperature Control
➜
Filtration
➜
Buffer Storage
➜
Filling / Next Process
Treated water is introduced into the mixing vessel according to the required batch volume. Where necessary, the heating jacket raises the liquid to the required preparation temperature.
Sugar and other soluble ingredients are then added in a controlled sequence while the agitator maintains effective liquid circulation inside the vessel.
The combination of controlled heating and agitation helps accelerate sugar dissolution, improve batch uniformity and reduce material accumulation at the bottom of the tank.
Why Heating and Mixing Matter in Syrup Preparation
Sugar concentration has a significant influence on syrup viscosity and mixing performance. As concentration increases, the liquid becomes more difficult to circulate.
Product Viscosity + Batch Volume + Tank Diameter + Agitator Type + Motor Power + Mixing Speed + Heating Area + Operating Temperature
For relatively low-viscosity products, propeller or turbine-type agitators can provide efficient circulation.
For higher-concentration syrup or more viscous products, paddle or anchor-type agitation can be considered according to actual processing conditions.
Controlled heating can reduce viscosity and shorten sugar dissolution time, while the agitator distributes heat and ingredients throughout the complete batch.
Main Features
1500L Mixing Capacity
Designed for medium-scale syrup, concentrate and beverage preparation.
SS316L Product-Contact Parts
Provides corrosion resistance and a smooth hygienic surface.
Jacketed Mixing Tank
Supports heating and optional cooling according to process conditions.
Variable-Speed Agitator
Mixing speed can be adjusted for viscosity and production stages.
Efficient Sugar Dissolution
Heating and agitation support rapid and uniform dissolution.
Temperature Monitoring
Temperature instruments can be integrated into the process system.
Sanitary Liquid Transfer
Sanitary pumps, valves and piping support downstream transfer.
Optional Filtration
Filtration units can be selected according to product requirements.
CIP-Ready Design
Spray cleaning and drainable piping can be incorporated.
Automatic Control Option
Level, temperature, mixing time and transfer sequences can be integrated.
Typical Technical Parameters
| Parameter |
Typical Specification |
| Nominal Tank Capacity |
1500 L |
| Product Contact Material |
SS316L |
| External Material |
SS304 / Customized |
| Internal Surface Finish |
Ra ≤ 0.8 μm |
| Agitator Type |
Propeller / Turbine / Paddle / Anchor |
| Mixing Speed |
Variable Speed |
| Heating |
Jacketed |
| Cooling |
Optional |
| Temperature Monitoring |
Available |
| Ingredient Dosing |
Manual / Customized |
| Filtration Unit |
Optional |
| Transfer Pump |
Sanitary Pump |
| Cleaning |
CIP-Ready |
| Control Mode |
Manual / Automatic |
| Installation |
Standalone / Skid-Mounted |
| Capacity |
Customized Available |
Note: Final agitator type, motor power, mixing speed and heating capacity should be selected according to actual product viscosity, sugar concentration, preparation temperature and required mixing time.
Typical Applications
The 1500L syrup preparation system can be configured for a wide range of liquid processing applications:
Sugar Syrup Preparation
Beverage Base Preparation
Fruit Concentrate Blending
Flavored Beverage Preparation
Tea & Coffee Concentrate
Liquid Sweetener Preparation
Liquid Ingredient Blending
Sauce & Seasoning Liquid
Concentrated Liquid Processing
How to Select a Syrup Preparation System
Sugar Concentration
Higher sugar concentration generally increases viscosity and can require a different agitator structure or motor configuration.
Batch Volume
Working volume should allow sufficient space for ingredient addition, mixing circulation and possible foaming.
Heating Requirement
Inlet temperature, target temperature, heating time and available heating medium should be confirmed before selecting the jacket design.
Product Viscosity
Higher-viscosity products can require paddle or anchor agitation instead of conventional high-speed propellers.
Filtration Requirement
Filtration accuracy, product viscosity, flow rate and allowable pressure drop should be evaluated together.
Downstream Capacity
A buffer tank can be incorporated when stable or continuous product supply is required for downstream filling or processing.
Recommended System Configuration
1500L Jacketed Mixing Tank + Variable-Speed Agitator + Temperature Sensor + Level Instrument + Ingredient Inlet + Sanitary Transfer Pump + Filtration Unit + Buffer Tank + Hygienic Piping + Control Panel
For higher automation requirements, the system can also integrate:
Flow Measurement / Weighing / Automatic Dosing / Temperature Control / Automatic Valve Control / Recipe-Based Batch Sequence
Customized Syrup Preparation System
CHONGYANG WATER can configure the syrup preparation system according to batch capacity, sugar concentration, product viscosity, preparation temperature, heating time, mixing time, filtration accuracy and downstream production capacity.
Please provide your syrup type, batch volume, sugar concentration, viscosity, required temperature, preparation time and downstream filling capacity for system configuration and quotation.
